Previous Projects

With decades of experience in the resources industry, we've worked with names including Glencore, OK Tedi Gold, Brisbane City Council, Unitywater, METSO, Sandvik, James Hardie, Newcrest and Tarong Coal - just to name a few.
Two pictures of a concrete mixer and a cement silo, showcasing the product.

Sand Product Screen Installation

Install a New ROTEX Sand Product Screen Module

Including:

  • Plant Layout and Installation Design
  • Removal of an old Trommel Screen assembly
  • Pre-assembly of the ROTEX Screen and Screen Structure
  • Installation of the ROTEX Screen and Structure
  • Supply and installation of 3 off 350 and 450mm width SANCON
  • Conveyors c/w Galvanized Frames, Chutes, Dust Covers and Modular
  • Support frames
  • Installation and piping of a new Dust Extraction System

As this is an operating plant it was imperative the production was effected as little as possible.

The Rotex Screen, Screen Structure and Conveyor assemblies were pre- assembled in a laydown area on site and lifted as major assemblies into the plant to minimize installation time and disruption to production at installation.

Two pictures of a Truck Loadout Facility with a concrete mixer and a cement silo.

Truck Loadout Facility

Design, Manufacture and Install a 50t capacity Silo and Truck loadout facility.

Including:

  • Fabricated Steel Structure
  • 50t Poly Silo
  • HDPE Chutes
  • Walkways and platforms to connect to existing plant
  • Plant Air extension
  • Civils and Concrete
  • Stainless Steel Bucket Elevator
  • Feed Conveyor – Galvanized SANCON c/w Chutes, Dust Covers and
  • Modular Support Frames.
  • High volume discharge to truck/tanker

As this is an operating plant it was imperative that production was effected as little as possible.

The structure, platforms and Bucket Elevator were pre-assembled in a laydown area on site to minimize installation time and disruption to production out loading.

Excavation and pouring of the foundations and truck slab were done predominately out of normal production hours to minimize plant down time during construction.

An industrial facility with a large cylindrical structure supported by a metal frame, featuring a funnel-shaped base, red panels, and additional machinery including a Trash Screen. A worker is present near the structure.

ROM Dredge Trash Screen & Deslime System

Date: October 2019

Customer: Southern Pacific Sands – Ningi QLD

Scope:

Design and Construction of a Trash Screen and Deslime circuit as the 1st stage processing of Silica Sand feed from a Ladder Dredge.

Includes

  • Process Design
  • Concept Design of plant & 3D modelling
    A detailed 3D model of an industrial rotary screen separator, featuring structural components, access stairs, and machinery supports in various colors, is designed to function within a deslime system.
  • Geotech investigation
  • Footing and Foundation design
  • SMP Detail Design
  • Manufacture
  • Construction

Details:

Trommel screens can have issues in wet applications where drive wheel slip causes instability and bounce of the Screen Barrel. To eliminate this phenomenon we designed a unique 8 wheel drive system where wheel slip and the instability of the Screen Barrel was eliminated.

Operation and maintenance Safety was also a key requirement. A step down platform and ladder system was installed to allow controlled, safe access to the internal of the classifying Tank without the need for add hoc access.

A dark industrial scene with a crane in the background.

Masterbuild is an experienced company with a vast knowledge in multi-discipline construction specialising in Building and SMP (Structural, Mechanical, Piping) Design, Construction Planning and Documentation. We use the latest software for our key disciplines along with robust systems for planning, design and drafting. Our work covers the industrial buildings, process plants and the design of specialist mechanical equipment.

Adress

Lv1 3972 Pacific Hwy Loganholme, QLD, 4129

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